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Operational Information
The Two Stroke
Crosshead Engine
The Crosshead
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The crosshead pin connects the piston rod to the
connecting rod. On either side of the crosshead pin are mounted the
crosshead slippers. The slippers run up and down in the crosshead guides
as the piston and rod are reciprocating and prevent the top of the
connecting rod from moving sideways.
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The crosshead pin sits in the crosshead bearing which is
either a forked type (shown left), where the bearing housings are mounted on the top of
the connecting rod either side of the piston rod, or of the continuous type
(shown above and below), where the bearing housing is formed by the top of the connecting
rod. On the forked type, the piston rod passes through a hole in the
crosshead pin and is secured by a nut. On the continuous type, the piston rod
has a foot which is bolted onto the top of the crosshead pin. Modern
engines are fitted with the continuous type of bearing. |
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The crosshead bearing is difficult to lubricate
effectively. Because the top of the connecting rod swings about the pin
and changes direction each time the piston reaches mid stroke, the
relative speed between bearing and pin at mid stroke is zero, accelerates
to a maximum as the piston approaches top or bottom dead centre and then decelerates
back to zero again as the piston approaches mid stroke and the con rod
changes direction. This means that hydrodynamic lubrication, where the pin
is separated from the bearing by a wedge of oil only occurs over part of
the swing; i.e when the relative speed between the two components is high
enough.
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The load on the pin is always downwards, so it is the
bottom half of the bearing which is subject to wear. Because of the high
loads the bearing material is a tin-aluminium alloy bonded to a steel
shell. The pin is highly polished to a mirror finish.
To accommodate the high downward load and to aid effective
lubrication the pin has a large diameter. This increases the relative
speed between pin and bearing. The bottom halves of the bearing shells
have oil gutters cut in them to assist the distribution of oil. Oil is
supplied to the crosshead using a swinging arm or a telescopic pipe and is
sometimes boosted in pressure to aid efficient lubrication.
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The crosshead slippers are mounted on stepped journals
machined either end of the crosshead pin, secured in place by end plates.
The slippers float on the journals, to allow for any slight misalignment
in the guides. The rubbing surfaces are white metal lined. Oil is supplied
to the slipper rubbing faces from the crosshead oil supply. The slippers
have gutters machined in them to assist the spread of the lube oil.
The guide surfaces are either machined into the A frames
or are separately cast and machined, then bolted to the A frames. The
alignment of the guides is very important as is the clearance between the
guides and slippers. If this alignment is out of true or the clearances
excessive then excessive wear will occur between piston rod and stuffing
box and piston and cylinder liner.
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