****JavaScript based drop down DHTML menu generated by NavStudio. (OpenCube Inc. - http://www.opencube.com)****
This happened on a
270 bore medium speed engine (built under licence in China)
driving an alternator which had only done a thousand hours
from new. A knocking noise severe vibration from the
turbocharger, and a high oil mist alarm caused the engine to
shut down.
On opening up for
inspection the badly damaged piston with a hole punched
through it and the remains of two valve heads were found.
The turbocharger
nozzle ring and blading were also badly damaged by the
debris which passed through the turbocharger.
Inspection of other
units showed that all the piston crowns had been damaged
where they were hitting the valves. When the rockers were
stripped down some of the tappets were found to be smashed.
On this engine there are
two camshafts; one for the inlet and exhaust valves and one for
the fuel pumps. The cause was found to be mistiming of the valve
camshaft by one tooth, which resulted in a rebuild of the
engine.