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This damage was due
to fitting the bottom end bearing shells in the wrong way
round. The bottom shell was fitted in the top half of the
bottom end and the upper shell in the lower half. This meant
that the bore in the con rod allowing oil to the piston pin
and to cool the piston was blocked by the bearing shell.
After about 7 hours
of operation the piston seized in the liner. The bottom end
bolts failed as the crankshaft continued to rotate and the
bottom end smashed through the crankcase causing a fire.
Although a bad design
feature allowed the shells to be wrongly fitted, The
engineer responsible should have realised that the hole in
the bearing shell now fitted in the lower half of the bottom
end would not serve any function, and investigated further. |